PowerPOZ

RN52W PowerPOZ Conductor bar system with positioning

The PowerPOZ is a closed conductor bar system for the power supply and positioning of moving equipment, such as automated cranes and handling systems. It combines reliable power transmission with integrated positioning, providing a compact solution for applications requiring accurate control and synchronization.

PowerPOZ conductor bar system

PowerPOZ for automated cranes

The AKAPP conductor bar system with positioning is a dedicated solution for the reliable power supply and positioning of moving equipment in a wide range of industrial applications. Designed for applications where both energy transfer and positional control are required, the system delivers consistent performance while maintaining high standards of safety and durability.

A key feature of the system is it's combination of power supply and positioning functionality in a single compact rail, reducing installation complexity, offering maximum protection and ensuring precise system operation. The internal continuous copper conductors, running inside the protected housing, provide stable electrical contact, while the integrated positioning channels allow seamless position data for control systems.

For the PowerPOZ system all generic mounting components—such as brackets, supports and feed units—are identical to those used in the Multiconductor series. This ensures full compatibility, simplifies installation, and reduces the need for additional components or training.

The PowerPOZ system is equipped with a positioning sensor that provides a high-resolution SSI (Synchronous Serial Interface) 25 bit Gray code signal. This signal ensures accurate and reliable position feedback over the entire travel length, also in curved sections. The SSI output can be easily processed using a suitable PLC input card, allowing seamless integration into the machine control system. This enables precise positioning, synchronization, and control of moving equipment, making the PowerPOZ system ideal for automated and position-critical applications.

Key Features of the PowerPOZ

Up to 5 copper conductors, max.160A per conductor
2 integrated channels for magnetic position strip
Travel speed up to 240m/min.
Continuous copper conductors for reliable and low-wear operation
Temperature range: -10⁰ to +60⁰C
Protection class IP23, or IP44 (with AS7-C seal)

Continuous Copper Technology with Akapp LongLife

AKAPP LongLife conductor bar systems use continuous copper conductors to eliminate mechanical joints and minimise transition resistance. The smooth, uninterrupted contact surface reduces heat build-up and wear on collector trolleys, ensuring reliable power transmission, longer carbon brush life and lower maintenance requirements.

Product details

System characteristics

System concept

Based on the generic components of the Multiconductor system.

Rail housing

Special modified rail housing; 5 channels for power, 2 channels for positioning.

Positioning sensor

In dedicated sensor trolley

Electrical specifications

Rated current, copper conductor models:

CU35 (5,08 mm2)

35A (at 80% duty cycle), max. travel speed 80m/min.

CU80 (13,75 mm2)

50A (at 80% duty cycle), max. travel speed 500m/min.

CU80 (13,75 mm2)

80A (at 80% duty cycle), max. travel speed 500m/min

CU125 (25 mm2)

125A (at 80% duty cycle), max. travel speed 500m/min

CU160/7 (32,50 mm2)

160A (at 80% duty cycle), max. travel speed 500m/min

CU50/AG silver plated (8,82 mm2)

50A (at 80% duty cycle), max. travel speed 500m/min

Rated voltage with protective/earth conductor

690V (CE), 600V (UL)

Minimum operating parameters

Umin. 24V, Imin. 1A (manufacturer recommendation)

Number of poles

Max. 5 for power

Conductor material

Copper

Conductor type

Flat type, continuous

Protection class

IP23 or IP44 (including sealing strip AS7-C)

Current collectors

Very wide range of models:

Moving parts. All equipped with ‘pulling chains’ for self-alignment and minimum wear/resistance

Cable connection

Standard models: 1m, 3m or 5m cable

4-pole series:

CL4-35/70/100 series

35A/70A/100A (at 60% duty cycle), max. travel speed 60 m/min. at -20⁰C to +80⁰C

CL4-40 series

40A (at 60% duty cycle), max. travel speed 100 m/min. at -20⁰C to +50⁰C

CL4-40/S series (ball bearing wheels)

40A (at 60% duty cycle), max. travel speed 250 m/min. at -20⁰C to +50⁰C

4-, 5-, 6-,7-pole series:

CL7 series

Extensive, modular program offering a wide range of options

CL7-…-35/70/100 series (standard wheels)

35A/70A/100A (at 60% duty cycle), max. travel speed 60 m/min. at -20⁰C to +80⁰C

CL7-…-35/70/100/S series (ball bearing wheels)

35A/70A/100A (at 60% duty cycle), max. travel speed 250 m/min. at -20⁰C to +80⁰C

S7-…-35 series

Flexible body, special for curved sections

Travel speed >250m/min.

On request

For all series/models

See brochure / request

Sensor trolley

Type PowerPOZ PTR/1,5m

Equipped with ball bearing wheels, suitable for straight & curved tracks

Supply voltage

10-30VDC

Position data signal

SSI 25bit Gray code (to be connected to PLC input card / control system)

Travel speed

Max. 240m/min, in straight tracks. Curved sections to be checked

Curves in tracks

Horizontal and vertical curves possible. Minimum radius to be checked.

Mechanical specifications

Rail housings, straight tracks.

Rail housing type RN52W, light grey, PVC

5 conductor channels, max. travel speed 240m/min., temp.range -10⁰C to +60⁰C. 2 positioning strip channels, top-left and top-right

Maximum track length

Depending on copper conductor type and system specifications (see brochure)

Positioning strip length

Max. 260m. With 2 strips combined, system length max. 520m

Curved rail housings, on request

Max. travel speed is reduced. Check with our staff.

Flammability of rail housings

Flame retardant, self-extinguishing, UL 94 V0

Max. suspension distance

2000mm (or less, depending on copper conductor, number of poles and ambient temperature (see brochure)

Feed boxes

Wide range of end- & line-feedboxes (see brochure)

Multiple feedboxes in 1 track (fixed points)

KEV7 expansion joints & copper expansion unit must be used

Wide range of mounting brackets/hangers

Several finishing options (see brochure)

System dimensions & approvals

Standard length rail housing length

4m.

Customized, smaller lengths (Filler pieces)

On request

Customized curved sections

On request

Installation position

Slot down

Application

Indoor & outdoor systems

Local approvals

CE approved, UL certified & listed

Steel coils stored in a steel processing facility with an overhead crane.

Automated crane systems with positioning control

Automated crane systems are used in industrial environments for lifting and transporting loads with a high level of precision and repeatability. These systems operate along defined travel paths, straight or curved, and require accurate positioning to ensure controlled load handling within the process.

To achieve both reliable power supply and precise positioning, integrated system functionality is required. The Akapp PowerPOZ system combines energy transfer and position feedback in a single rail, enabling accurate control and synchronization of crane movements within automated applications.

Large outdoor storage yard with concrete construction materials.

Automated precast concrete plants

Automated precast concrete plants are used for the production of prefabricated concrete elements such as walls, floors and structural components. These facilities rely on automated transport systems and production lines operating under heavy loads and dusty conditions. These systems are typically equipped with Akapp PowerPOZ conductor rail systems for power supply and integrated positioning, due to their closed and robust design with integrated conductors and positioning system, providing protection against dust and mechanical impact for reliable operation.

Automated production and assembly line with industrial machinery for efficient manufacturing and material handling.

Automated production and assembly lines

Automated production and assembly lines are used in industrial environments to process, assemble and move components through different stages of production. These systems rely on synchronized movement and precise positioning to ensure efficient workflow.

To achieve accurate control within these processes, both reliable power supply and positioning feedback are required. The Akapp PowerPOZ system combines energy transfer and positional data in a single rail housing, enabling precise positioning and synchronization of moving equipment along the production line.

Automated transfer car powered by conductor rail in a warehouse transport

Transfer car systems

Transfer car systems are used in industrial environments to transport materials or products between different production lines or processing areas. Operating on fixed or intersecting tracks, they require accurate positioning for precise alignment at transfer points.

They are typically equipped with Akapp PowerPOZ conductor rail systems, combining power supply and positioning in a single compact rail for accurate and reliable operation.