Multiconductor

Multiconductor 7-Pole conductor bar system

The Multiconductor is a closed conductor bar system for the power supply of moving equipment, such as cranes, agricultural systems and heavy-duty production installations. It’s the ‘solve-all’ solution for a wide range of applications, supporting long travel distances and layouts with curves and switches.

Multiconductor, 7-pole closed conductor bar

Multiconductor for industrial environments

The AKAPP 7-Pole conductor bar system is a proven solution for the reliable power supply of moving equipment in a wide range of industrial environments. Designed for demanding applications where robustness, safety and long service life are essential, the system performs consistently, even under harsh operating conditions.

The Multiconductor system is based on the ‘AKAPP LongLife’ technology, closed conductor rail design with continuous copper conductors, fully integrated within a durable insulating housing. Offers excellent protection against dust, moisture and mechanical impact, making it highly suitable for industrial sectors such as overhead cranes, agriculture and heavy-duty production environments.

A key feature of the system is the use of continuous, joint-free copper conductors, ensuring uninterrupted power transmission, minimal voltage loss and reduced wear. The internal current collectors, running inside the protected rail housing, guarantee stable contact conditions and contribute to a long lifetime with low maintenance requirements.

Thanks to its modular design and wide range of options, the Multiconductor system is the go-to ‘Solve-All’ solution, including long travel distances, curves and switches. This makes it a versatile choice for a broad range of industrial applications.

Key Features

7-pole system, up to 160A, per conductor
Travel speed up to 500m/min.
Continuous copper conductors for reliable and low-wear operation
Temperature range: -30⁰ to +60⁰C, (special ‘Vicat’ to +80⁰C)
Protection class IP23, or IP44 (with AS7-C seal)

Continuous Copper Technology with Akapp LongLife

AKAPP LongLife conductor bar systems use continuous copper conductors to eliminate mechanical joints and minimise transition resistance. The smooth, uninterrupted contact surface reduces heat build-up and wear on collector trolleys, ensuring reliable power transmission, longer carbon brush life and lower maintenance requirements.

Product details

Electrical specifications

Rated current, copper conductor models:

CU35 (5,08 mm2)

35A (at 80% duty cycle), max. travel speed 80m/min.

CU50 (8,82 mm2)

50A (at 80% duty cycle), max. travel speed 500m/min.

CU80 (13,75 mm2)

80A (at 80% duty cycle), max. travel speed 500m/min

CU125 (25 mm2)

125A (at 80% duty cycle), max. travel speed 500m/min

CU160/7 (32,50 mm2)

160A (at 80% duty cycle), max. travel speed 500m/min

CU50/AG silver plated (8,82 mm2)

50A (at 80% duty cycle), max. travel speed 500m/min

Rated voltage with protective/earth conductor

690V (CE), 600V (UL)

Minimum operating parameters

Umin. 24V, Imin. 1A (manufacturer recommendation)

Number of poles

Max. 7

Conductor material

Copper

Conductor type

Flat type, continuous

Protection class

IP23 or IP44 (including sealing strip AS7-C)

Current collectors

Very wide range of models:

Moving parts. All equipped with ‘pulling chains’ for self-alignment and minimum wear/resistance

Cable connection

Standard models: 1m, 3m or 5m cable

4-pole series:

CL4-35/70/100 series

35A/70A/100A (at 60% duty cycle), max. travel speed 60 m/min. at -20⁰C to +80⁰C

CL4-40 series

40A (at 60% duty cycle), max. travel speed 100 m/min. at -20⁰C to +50⁰C

CL4-40/S series (ball bearing wheels)

40A (at 60% duty cycle), max. travel speed 250 m/min. at -20⁰C to +50⁰C

4-, 5-, 6-,7-pole series:

CL7 series

Extensive, modular program offering a wide range of options

CL7-35/70/100 series (basic)

35A/70A/100A (at 60% duty cycle), max. travel speed 60 m/min. at -20⁰C to +80⁰C

CL7-35/70/100/S series (ball bearing wheels)

35A/70A/100A (at 60% duty cycle), max. travel speed 250 m/min. at -20⁰C to +80⁰C

S7-…-35 series

Flexible body, special for curved sections

Travel speed >250m/min.

On request

For all series/models

See brochure / request

Mechanical specifications

Rail housings;

Type RN7, signal red (standard). PVC

7 conductor channels, max. travel speed 500m/min., temp.range -30⁰C to +60⁰C

Type RN7W, white. PVC

7 conductor channels, max. travel speed 500m/min., temp.range -30⁰C to +60⁰C

Type RNV7, grey-white. Vicat

7 conductor channels, max. travel speed 500m/min., temp.range -20⁰C to +80⁰C

Type RNHS7, signal red. PVC “Hand Safe”

7 conductor channels, max. travel speed 500m/min., temp.range -30⁰C to +60⁰C

Maximum track length

Depending on copper conductor type and system specifications (see brochure)

Curved rail housings, on request

Max. travel speed is reduced. Check with our staff.

Tracks with transfer guides

Max. travel speed is reduced. Check with our staff.

Flammability of rail housings

Flame retardant, self-extinguishing, UL 94 V0

Max. suspension distance

2000mm (or less, depending on copper conductor, number of poles and ambient temperature (see brochure)

Feed boxes

Wide range of end- & line-feedboxes (see brochure)

Multiple feedboxes in 1 track (fixed points)

KEV7 expansion joints & copper expansion unit must be used

Wide range of mounting brackets/hangers

Several finishing options (see brochure)

System dimensions & approvals

Standard length rail housing length

4m.

Customized, smaller lengths (Filler pieces)

On request

Customized curved sections

On request

Installation position

Slot down

Application

Indoor & outdoor systems

Local approvals

CE approved, UL certified & listed

Overhead crane moving material bundles inside a warehouse facility.

Overhead cranes, gantry cranes

Overhead cranes and gantry cranes are most used in manufacturing sites, shipping ports, rail yards and construction sites. These systems are typically installed on track systems and equipped with Akapp Multiconductor systems for power supply, enabling cranes to travel along fixed rails. They are used for lifting and transporting heavy loads such as containers, steel components and large industrial equipment within a defined working area.

Automated transport system in a greenhouse

Agriculture and horticulture systems (greenhouses, moving installations)

Agriculture and horticulture systems, such as cattle feeding systems and modern greenhouses, rely on integrated internal transport and moving installations to support efficient operations. These systems are equipped with Akapp Multiconductor systems for power supply, due to their durable insulating housing, Curved sections options, protection against moisture and humidity, making them suitable for reliable operation in demanding conditions.

Large outdoor storage yard with concrete construction materials.

Automatic precast concrete plants

Automated precast concrete plants are used for the production of prefabricated concrete elements such as walls, floors and structural components. These facilities rely on automated transport systems and production lines operating under heavy loads and dusty conditions. These systems are typically equipped with Akapp Multiconductor (and PowerPOZ) conductor rail systems for power supply (and positioning), due to their closed and robust design with integrated conductors, providing protection against dust and mechanical impact for reliable operation.

Crane operating on the rooftop of building, lifting equipment along the slanted facade.

Building façade maintenance systems (BMU installations)

Building façade maintenance systems (BMU installations) are used for the inspection, cleaning and maintenance of building façades, typically on high-rise structures. These systems operate on tracks along rooftops or façades and involve moving platforms to safely access different areas of a building.

The power supply of these maintenance units needs to be protected against weather conditions such as moisture, wind and dirt. The Akapp Multiconductor conductor bar system features a closed design with flexible sealing strips, making it suitable for reliable operation in all outdoor conditions.